The hardness of our foam can varies from shore 20C to shore 90C, it can meet different requirements for different industries.
The density of our common formulars is 150kgs/m3-500kgs/m3, and now we developed xtra light formular to meet special use.
The limit of the sizes is based on the density, different densities will have different mold constructions, which limits the sizes that a mold can reach.
It is usually 2000-5000usd for a mold (tool), the bigger sizes the higher material costs, the more complicated of the construction, the higher processing costs.
We uses IGS, STP, STEP files, they are compatible to our software.
It will be 20-25 days in off seasons, and 30-35 days in peak seasons..
The time for a order is 20-30 days in off seasons, 35-40 days in peak seasons.
If you just want to check the constrution, we will help to make a 3D prototye by chemical wood. But if you want test the properties, you will need to pay a mold (tool) before getting prototype samples.
We will test molds (tools) once they are finished, then we will make some pieces of free samples for your approval before mass production.